Acids & Corrosives Filling Machine

NPACK supplies a complete range of equipment to fill corrosive products to meet nearly any application. Made from HDPE (high density polyethylene, these filling machines, conveyors and turntables are designed to handle the punishment of a highly corrosive environment where standard metal components would normally dissolve.

NPACK poly filling systems use volumetric filling methods, which are extremely accurate and versatile. The fillers are designed to fill from a fraction of an ounce up to five gallons and are capable of handling viscosities ranging from thin and foamy to very thick liquids. NPACK’s modular design can allow the design of the filler machines to have multiple tanks and fill head assemblies to isolate non-compatible products within a common frame. All NPACK fillers are built to provide the best combination of maximum versatility, easy setup and changeover, and minimal down-time for maintenance and cleaning. NPACK also manufactures this type of bottling equipment for table-top applications.

The poly conveyors and Turntables are a natural development from the poly filler and have proved to be valuable assets to those who package corrosive products.

Acids & Corrosive Bottling Equipment Applications:

  • Water-thin and foaming corrosive liquids
  • Medium viscosity corrosive liquids
  • Acids such as hydrochloric acid
  • Bases such as sodium hypochlorite
  • Pool chemicals
  • Cleaning products

Standard Filling Machines Specifications:

Fillers

  • HDPE (high density polyethylene filling systems frame construction
  • HDPE reservoir with poly float system
  • Kynar or Teflon fill valves
  • Braided PVC tubing and polypropylene fittings
  • Touch-screen operator interface
  • Tabletop, semi-automatic and fully automatic filling machines available
  • Optional enclosures for ventilation and safety can be fabricated out of HDPE

Conveyors

  • HDPE and PVC construction, stainless steel hardware
  • Corrosive resistant HDPE belting
  • Variable speed motor
  • HDPE rail system with tool-less adjustments
  • Adjustable height

Turntables

  • HDPE construction
  • Variable speed motor
  • Clockwise or counter clockwise rotation
  • HDPE rail system with tool-less adjustments
  • Adjustable height

NPACK Bottling Equipment Advantages

Our bottling equipment features robust construction from HDPE, UHMW, and PVC construction which holds up to corrosive environments.

Easy cleaning NPACK’s filling machines are design and constructed to allow for a “quick flush” which maximizes their cleaning efficiency.

Flexibility, versatility and simplicity are key components of each of the filling systems we design. This allows many products and containers can be run on one machine with tool-less changeover. By choosing the right filling methods, a large variety of products can be filled.

All of our bottling equipment is customized for your specific application. The tank capacity, number of fill heads, contact parts, and frame dimensions are all customizable for your particular needs.NPACK filling machines are simple, easy to use, and feature quick setup & change over. Operators can store fill times as “recipes” for quick setup.

From Entry-level table top systems to fully automated end to end corrosive filling systems, our experts oversee every step of design, manufacturing and installation of your bottling equipment.

Acid Liquid Filling Machine

Acid Liquid Filling Machine

Automatic acid liquid filling machine can be used for filling various acidic or alkaline liquids such as toilet cleaner, kitchen oil remover, laundry detergent, hand sanitizer, etc.

The machine adopts positioning block conveying line, which can be applied to various bottle types.

This machine adopts PLC touch screen control, stable operation, easy maintenance. After a few parts are replaced and appropriate adjustments are made, glass bottles and plastic bottles of different heights and diameters can be filled with high versatility and wide range of applications.

This machine combines optical, mechanical, electrical, gas in one machine. Adopt through control filling time to reach different volume filling. Filling time can be precisely controlled to a hundredth of a second. The filling process is completed under the PLC program control on the touch screen. Having a stable and reliable operation, high efficiency, adaptability, the filling volume of measurement specification can be changed within a few minutes. Filling valve use imported brands, advanced technology, sophisticated, non-drip filling phenomenon.

This machine combines optical, mechanical, electrical, gas in one machine. Adopt through control filling time to reach different volume filling. Filling time can be precisely controlled to a hundredth of a second. The filling process is completed under the PLC program control on the touch screen. Having a stable and reliable operation, high efficiency, adaptability, the filling volume of measurement specification can be changed within a few minutes. Filling valve use imported brands, advanced technology, sophisticated, non-drip filling phenomenon.

  • 304 Stainless steel construction , and the liquid contact parts are 316L stainless steel
  • Schneider PLC and touch screen control
  • Servo motor Driven, one servo motor drive one piston, high speed and high accuracy.
  • Accurate filling volume, within ±0.2 for 1000ML
  • No bottle ,no fill, automatic warning on errors
  • The filling blocked nozzles are anti drops, silk, and auto cut viscous liquid
  • Easy to maintain, no special tools are required.
  • Diving nozzles for bottom up filling of foaming products if need
  • Bottle mouth can be located if need

Corrosive Liquid Filling Machine

Corrosive Liquid Filling Machine

This Corrosive Liquid Filling Machine is high-tech filling machine with anti-corrosion. The contacted part of liquid Adopt non-metal material and is an ideal equipment. It is suitable for the filling of various corrosive liquids, like washing liquids, toilet cleaner,detergent, pesticides, vitriol, reagent, ect, widely used in chemicals, & pharmaceutics fields..

Main Features

1. Control system - with Mitsubishi PLC control system, filling dose of random tuning

2. Operation interface - colorful screen interface, human-machine interface is simple, safe and reliable .

3. Feature Enhancements - Cutting with anti-drip device, it can dive to fill with materials. (This feature can be optional)

4. Electrical components - using internationally renowned brands to ensure the equipment is reliable and of high accuracy.

5. Mechanical components - the main parts is made of high quality PP frame, contact part is made of non-toxic corrosion silica gel, PTFE hoses, valve is PVC.

6. Extensions - can be customized for specific configuration requirements, such as: material sealed, heating, sterilization, etc..

7. Count testing - real-time count, reflecting on the work output directly.

8. Filling Detection - No bottle, or when bottle filling number is not enough, no filling.